Packaging Design & Prototyping Services

Turning product ideas into manufacturable, retail-ready solutions that work in the real world.

Packaging Design & Prototyping Services

Great packaging starts long before the first production run. Ameritek’s packaging design and prototyping services help manufacturers and brands turn product ideas into manufacturable, retail-ready solutions that work in the real world.

Our team combines structural engineering, graphic prepress, and production experience to design cartons and corrugated packaging that protect products, run efficiently, and represent your brand with confidence.

Structural Design That Solves Real Problems

Packaging isn’t just appearance—it must function. Our designers focus on:

  • Proper board grades and calipers

  • Strength for stacking and shipping

  • Efficient assembly on production lines

  • Product fit and protection

  • Retail presentation requirements

  • Cost-effective material use

We design with manufacturing in mind so there are no surprises when production begins.

From Concept to Production-Ready Packaging

We guide your project through every stage:

  • Structural design & material selection

  • Custom dielines for cartons and corrugated

  • Graphic prepress and color management

  • Physical prototypes and samples

  • Performance and fit testing

  • Manufacturing-ready production files

The result is packaging that looks right on screen and works correctly on your filling lines and in distribution.

Design for Folding Cartons & Corrugated

Our team supports both major packaging formats:

Folding Carton Design

  • Custom paperboard structures

  • Window cartons

  • Multi-panel and auto-bottom styles

  • Retail display features

  • Specialty coatings and finishes

Corrugated Design

  • Shipping containers

  • Die-cut mailers

  • Protective inserts

  • Retail displays

  • Heavy-duty industrial packaging

One partner for all your packaging formats keeps branding and sizing consistent.

Prototyping Before You Commit

Before investing in a full run, Ameritek can provide:

  • White samples for size and fit

  • Printed mockups for marketing review

  • Short-run test cartons

  • Board strength recommendations

  • Closure and insert testing

This process reduces risk and ensures stakeholders approve a proven design.

Design with Manufacturing Experience

Many design firms create packaging that looks good but is difficult to produce. Our designers work inside a manufacturing facility every day. That means:

  • Designs built around real equipment

  • Accurate cost expectations

  • Faster time to production

  • Fewer revisions and delays

You get creative packaging grounded in practical manufacturing knowledge.

Start Your Packaging Design Project

Bring us your product, goals, and timeline. We’ll recommend structures, materials, and printing options that fit your brand and budget—and deliver prototypes you can hold in your hands.